On one vessel, equipped with dual changeover AVRs, these cabinets were designed so that the there was a set of change over relays to swap all signals such as CTs and VTs between the two AVRs. The generators were not equipped with a PMG for excitation power, instead they used a combination of VT power and boost CTs for short circuit excitation.
Normally these boost CTs are shorted at AVR unless there is a short circuit and need for boost power to the AVR.
Unfortunately the commissioning engineer responsible had not performed a line check between the generator junction box and the AVR cabinet. The boost CTs were left open circuit, unconnected, and a spare VT winding was instead connected to the change over relay. The generator and engine were tested for several days without load before the issue was noticed, though a funny smell was emanating from the AVR cabinet for a few days before the smoke escaped… Luckily the lack of load meant no current, and hence the boost CTs were not damaged by OC overvoltage.
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RF Engineer at NetPlanners International
6moExcellent work